redhill

Cracked Travertine Tiled Kitchen Floor Renovated in Redhill

This client from Redhill had her kitchen floor tiled with Travertine tiles following a house extension a few years ago. The extension had enabled the kitchen to be made significantly larger however as the new floor settled a crack developed along the line of the join between the old and new concrete floor causing the Travertine tiles to crack along the line.

I was tasked with removing the broken tiles and existing adhesive, fitting replacement tiles, sealing and re-grouting. Fortunately, the floor did not have electric underfloor heating installed, removing tiles with an electric floor matt stuck to it is bound to break the circuit so best avoided.

Cracked Travertine Tiled Kitchen Floor Before Restoration Redhill

I visited the property to get a good understanding of the problems and then prepared a quote for the whole restoration which was accepted. I also had to source new Travertine tiles to replace the cracked ones. Its worth noting that Tile Doctor often gets asked to replace cracked tiles but unless its part of a bigger renovation job like this one we won’t take it on.

Replacing Travertines in a Redhill Kitchen

Removing tile is a noisy, messy operation that can generate dust so I had agreed with the customer that they would clear the room beforehand and remove anything they might need from the cupboards so I could tape them up.

Work started by cutting the grout lines with an oscillating tool and then started removing the tile by knocking out from the centre outwards. Once all tiles where removed this exposed the previous floor adhesive which was carefully removed using a chisel and hammer.

Cracked Travertine Tiled Kitchen Floor During Repair Redhill Cracked Travertine Tiled Kitchen Floor During Repair Redhill

After a much need lunch break, I mixed up some fresh quick setting flexible adhesive and laid in the replacement Travertine tiles. Later that day I was then able to apply the grout and left the floor to them to set.

Cracked Travertine Tiled Kitchen Floor After Repair Redhill

Deep Cleaning and Sealing Travertine Kitchen Tiles

A week later, once the tiles had cured and had time to settle, I returned to deep clean and seal the tiles which would blend in the replacement tiles with the original and make the floor look whole again.

Firstly, I hand cleaned the grout lines with Tile Doctor Pro-Clean worked in with a wire brush. Its hard work but I find this is the most effective way to get grout clean.

The next job was to remove what remained of the previous sealer and top layer of dirt. This was done with a rotating buffing machine and a set of diamond encrusted burnishing pads. The first one applied is a coarse 400-grit pad followed by 800 and 1500-grit, working through the pads in sequence. You might be familiar with the grit system from sandpaper, rough down to smooth. The process is lubricated with water and the slurry generated is rinsed off with water and extracted using a wet vacuum.

I left the floor to dry off overnight, they can walk on it during this time, but they needed to be careful of any spillages.

Sealing a Travertine Tiled Kitchen Floor

The second day started with and inspection of the Travertine tile and grout looking for any areas that need further attention. I was satisfied that the floor was looking its’ best and once the preparation was complete, I applied the first coat of sealer.

On this occasion I went with Tile Doctor Ultra Seal which is doesn’t change the look of the stone giving a completely natural look. This product soaks into the pores of the stone protecting if from within and should last between three and five years depending on the amount of wear it received and how the floor is cleaned and maintained.

Cracked Travertine Tiled Kitchen Floor After Restoration Redhill

Two coats of sealer were applied and after each coat dried, I polished the floor using a very fine 3000-grit diamond pad. The pad is run across the Travertine dry with only a little water sprayed onto the tile using a process we call a ‘Spray Burnish’. I asked the client to keep off the travertine until it’s cured, usually for a couple of hours which is always a good excuse to go out for the evening!

Cracked Travertine Tiled Kitchen Floor After Restoration Redhill

The client was very happy the floor and relieved that the cracked tiles were gone and their kitchen floor looked amazing again. For aftercare I recommended using Tile Doctor Stone Soap which is ideal for the regular cleaning of sealed natural stone floors, many supermarket products are simply too harsh and will reduce the life of the sealer.

 

Professional Restoration of a Travertine Tiled Kitchen in Surrey

Terrazzo Tiled Flooring Restored at a Church in Redhill

Every so often I will get the chance to undertake tiled flooring restoration work in public buildings, and late last year I was asked to clean and seal a Terrazzo floor at a church in Redhill. The floor wasn’t in great condition; not only was it suffering from a significant amount of dirt due to a lack of proper maintenance, but it was also marked by several cracks. Overall, the appearance of the floor was very displeasing and the church was keen to have me in to complete some repairs, along with a deep clean and seal.

Terrazzo Flooring Redhill Church Before Restoration Terrazzo Flooring Redhill Church During Crack Repair

Cleaning and Burnishing a Terrazzo tiled floor

Upon initial inspection of the floor, I was unable to say for certain whether there was any old sealer remaining on the tiles so to ensure it was removed I began the cleaning process by applying a layer of Tile Doctor Remove & Go, which is a powerful cleaner/stripper designed to both break down old layers of sealant and lift out any ingrained dirt.

I then gave the floor a rinse with water to remove any excess cleaning product, before moving onto a different cleaning process, known as burnishing. Burnishing involves polishing the surface with to achieve an aesthetically pleasing sheen finish. The Tile Doctor burnishing system consists of four diamond encrusted burnishing pads with different levels of grit.

Terrazzo Flooring Redhill Church Part Cleaned Terrazzo Flooring Redhill Church Part Cleaned

I began by applying a Coarse burnishing pad, before working my way through the system with Medium, Fine and finally Very Fine pads to achieve a very refined, high quality polished finish, you need to use a little water to help lubricate the burnishing and you need to rinse the floor after each pad to remove the slurry.

Terrazzo Flooring Redhill Church Cleaning in Progress Terrazzo Flooring Redhill Church During Burnishing

Once the floor had been allowed to dry completely following both cleaning processes, I set about filling the cracks in the tiles with two part resin stone filler.

Terrazzo Flooring Redhill Church During Crack Repair Terrazzo Flooring Redhill Church Crack Filled

Then, once the filler had dried, I re-polished the floor using only the extra fine burnishing pad, focusing my attention along the crack lines. This really helped to reduce the evidence of cracks and left instead a smoothed surface.

Sealing a Terrazzo tiled floor

The final stage of the restoration involved sealing the Terrazzo tiles with Colour Grow, which is Tile Doctor’s colour intensifying sealer that impregnates the stone seeping into its pores to provide protecting the floor from within with a robust seal capable of withstanding the high amount of traffic experienced by church floors. The last step was to buff the entire area with a soft white buffing pad.

Terrazzo Flooring Redhill Church After Terrazzo Flooring Redhill Church After

The church was very pleased with the results, especially that they were able to show it off for last year’s Remembrance Sunday and left the following comment on the Tile Doctor feedback system:

“Many thanks for the work on our Terrazzo floors. It’s only when you see the before and after that you realise how grubby they had become. We have had loads of complimentary comments as to how good they look. Bill Bailey was a very personable and professional contractor who put himself out to work around our requirements and others working in the buildings at the same time. More than happy to recommend the company and Bill personally. Many thanks for a job well done.”

Terrazzo Flooring Redhill Church Before and After Restoration
 

Professional Restoration of a Cracked Terrazzo Church Floor in Surrey

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